Main Technical Parameter of Production Line
Item: WJ80-1600 single facer
1. Design speed: 80m/min
2. Economic speed: 60-70m/min (electric heating)
3. Working width: 1650mm
4. Total length of production line：About 20 meter ( following foundation drawings)
Note: The roll paper which is used to test the production speed should meet following requirements:
*Grade: Min. B
* Moisture content: 11% ± 1%
*Face paper: 105~200g/m2
*Corrugated paper: 105-180g/m2
5. Flute profiles: A, B, C or E according to client’s requirements
6. Heating method: Electric heating
7. Electricity: 380V, 50Hz three-phases
Part one：Buyer supply part
Glue pipeline: pipeline from glue station to each machine.
Electric wire: From main power to each machine electric wire. (Manufacturer supply main machine to each operate box electric wire)
Water, electric, pneumatic and groundsill. (Manufacturer supply necessary groundsill drawing do reference)
Help installing workers: at least 2 persons to help installing whole production line.
Raw materials: Test machine use paper, starch and other necessary use raw materials.
Part two: Quality Guarantee
1. Quality Guarantee period: 12 months after final acceptance
2. Within the period of quality guarantee, the Seller is obliged to supply technical assistance to the Buyer to ensure normal production. Within the period of quality guarantee, in case of any defects or malfunctions, which have been proven to be caused by Seller’s poor materials, designing errors, and poor fabrication and assembly technology, upon receipt of the Buyer’s information in writing, the Seller will send its technicians immediately.
3. Within the period of quality guarantee, in case of any defects or malfunctions, which have been proven to be caused by the Buyer using improper material, mis-operating and maintenance, upon receipt of the Buyer’s information in writing, the Seller will send its technicians immediately. The international air tickets (if necessary), local transportation and accommodation will be borne by the buyer.
Part Three: Equipments list
RS-1500H Hydraulic mill roll stand
Adopt expand clamp type, single side max load weight: 3000kg, diameter of paper reel: 1500mm. Hydraulic control all move, station made in China.
SF-280E Single facer
Fingerless type, corrugating roll: Φ280mm, made in Beijing package group, the largest corrugating roll manufacturer in north of China. Motorized control gluing width, transducer adopt Delta brand, Taiwan. Include glue making system
MC-10 Mechanical 2layer Cutter
Manufacture width: 1700mm
Part four: Machine Introduction
RS-1500HA Hydraulic Mill Roll Stand
1. Working width: Max: 1650mm, Min: 900mm
2. Paper roll diameter: Max1500mm, Min350mm
3. Max loading capacity at each side: 3200kg
4. Max working pneumatic pressure: 0.6-0.9Mpa
6. Power requirements: 380V, 50Hz
1. Symmetric structure with two paper reels loading capacity, allowing paper roll change without downtime (without stop the machine).
2. The lift-down arm adopted with cast iron curve structure, slinky, firm and steady.
3. Lift-down, clamp-loosen and left-right move are controlled by hydraulic pressure.
4. Adopts expansion chuck
5. Paper tension controlled by pneumatically operated disc brake, manual setting the tension easily, the tension control unit in auto splicer will take over the control of the brake torque.
6. Moving shaft adopts excellent quality thick wall seamless steal pipe with the bearing axis together, improved intensity and precision.
Raw materials & purchased components:
a. Main shaft: High quality seamless steal pipe
b. Both sides wallboard: resin sand, best cast iron type in China.
c. Main shaft joint channel steal: 280mm
d. Bearing: Chinese famous brand
f. Pneumatic components: Airtac, Taiwan and China
g. Hydraulic components: Beijing Huade Hydraulic Industrial Group Co., Ltd
SF-280E Single Facer
Design speed: 80m/min, normal work speed: 60-70m/min
Max paperboard: 1650mm
1. Vacuum suction Fingerless design provides perfect flute formation in high speed manufacturing.
2. Individual immersion oil gear type drive box, separating dynamic vibrations improve running stability, easy and fast for maintenance.
3. The exhaust fun motor drive suction case, absorb corrugated paper surround the corrugating rollers about 180 degree where is positive-pressure zone, make sure big strength for flute making.
4. Steam heating type adopt triplex gimbal drive, work steady.
5. With “Self-circulating glue feeding system”, save glue and improve work efficiency.
6. Pneumatic control for pressure roller load/unload, with cushioning effect.
7. Gear box adopt submerged lubrication, enclosed gear drive, reduce machine shake, ensure high speed running.
8. Automatic added lubricate oil system.
9. The steel blank on top of machine can separate disconnect to clean garbage inside, not need disconnect whole machine.
10. Adjust glue thickness: Quantity of pasting glue and controlling glue is controlled by the clearance between glue roller and doctor roller adjust by manual
11. Glue width adopt manual adjust.
Raw materials & purchased components:
a. Corrugating roller: made in Beijing Package Group
Brief instruction of Making techniques: At first, forge the raw material, rough machine, the journal ends assemble into the roll blank, joint, backfire forge process, machine to the second destined size and the rough shape of the flutes, harden process, grind by CNC numerical control computer grinding machine, Chrome plating at the flute tips.
Corrugating rollers made of 48CrMo alloy steel, and induction hardened with hardness up to HRC58-60.
Flute: A flute 4.7mm, C flute: 3.75mm, B flute, 2.75mm, E flute 1.8mm, and flute profile UV unless marked. Special fluting requirements can be customized.
Upper/Lower Corrugating roller diameter: 280mm. made of 48CrMo alloy steel, and induction hardened with hardness up to HRC58--60
b. Pressure roller diameter: 292mm. Adopts 45# seamless steal pipe, surface with hardening treatment.
c. Gluing roller diameter: 230mm, Adopts 45# seamless steal pipe, surface with special experienced beautifying and chrome plating treatment.
d. Doctor roller diameter: 120mm, Adopts 20# seamless steal pipe, surface with Modulation and electroplating treatment.
e. Pre-heat roller diameter: 270mm, Adopts 20G steel, with chromed treatment.
Electric Silica tube heating photo:
Total six heating rolls, include 2pcs corrugating roll, 1pcs pressing roll, 3pcs pre-heater rolls.
MC-10 Rotary Cutting machine
1、Maximum production speed：80m/min
4、Machine using stepless variable gearbox for stepless variation speed for rotary knife rotation control, which is adjustable to have cut length and width set up accordingly.
5、Upper rotary knife drum and lower fixed knife, simplified structure construction for easy adjustment and machine maintenance.
6、Knives are made special alloy steel and cutting edge hardness achieved at HRC 6C for long lasting life.
7、Paper in feed rollers are made to dynamic balancing for accurate paper feed to achieve good cutting accuracy.
8、Cut length accuracy：±2.5mm
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